Profilati Group has 3 of the most innovative, modern and sophisticated extrusion plants in the sector. 

Extrusion plant characteristics:
 
Press 1100 tons. 
Press 2200 tons. 
Press 2350 tons.  

With a view to continuous technological renewal, lately a special system, one of a kind, has been installed in the Medicine plant, which is able to manage automatically the entire production process, from extrusion to heat treatment, in a totally automated way. up to the packaging of the finished product.

All the production phases are constantly monitored and these checks are also extended to the external suppliers who are subject to regular audit by the quality control department of the company.  
The traceability of every product of Profllati Group Is guaranteed by the application of all the steps as indicated in the Internal quality control manual, which all departments of the company follow whilst performing their duties.

• Chemical analysis of the alloys
• Dimensional checks with optic system
• Dimensional checks with automated optic scanning systems
• Dimensional checks with manual measuring systems
• Brlnell hardness check
• Thermal treatment thickness check

On completion of the extruded process, the profiles undergo an ageing treatment in the oven for 5-7 hours at a temperature of 180°C to 185°C, thus obtaining the achievement of the required mechanical characteristics

The production plant in Medicina has two modern ageing ovens that work continuously, using an innovative entirely-automated handling system.

Profilati Group offers the thermal break assembly service, with new machines capable of keeping under control the assembly of each bar, highly experienced personnel, in compliance with the European standards EN 14024

The EKU thermal break is made from polyamide bars renforced with fibreglass, a material with high Insulation properties, which when Inserted between the Internal aluminium extruded profile and the external one of the door or window frame, prevents heat transmission , heat dispersion and variation in temperature.

To complete the service offered to its Customers, Profilati Group offers the possibility to carry out surface finishes of various kinds on extruded aluminum profiles.
Profilati Group entrust the surface finishing of its profiles to proven external collaborators. All are highly-specialized and certified companies that guarantee the maximum quality standards, the standard Qualicoat for the painting and the Qualanod for the anodizing,  with countless possibilities of aesthetic effects, among which:

• Powder coatings and sublimations: finishes in RAL colors and wood effect
• Anodic oxidation and electro-coloring
• Polishing, sandblasting, scratching, brushing

Particular attention is given to packaging the profiles in order to guarantee the best surface protection and optimum safety during handling. A barcode is attached to every package which contains all the data necessary to trace the progress of the lot, from the date of production to the raw materials used.

In the production plant in Medicina there is a packaging department unique in the sector, which is equipped with a fully automated handling and packaging system for the extruded bars in order to optimize production times and quality.